This on-line continuous gas analyzer combines gas content analysis with real-time control of package flushing, which for most manufacturers results into a decrease in gas consumption of 20-50%. Reduce gas consumption and production cost in MAP processes.
On-line gas analyzers:
The Dansensor MAP Check 3 for flow wrappers is one of several on-line gas analyzers for MAP control we offer. The other gas analyzer tools in the product line are all briefly introduced below.
- Dansensor® MAP Check 3 Pressure
Dansensor MAP Check 3 Pressure lets you measure gas efficiently and precisely directly from a gas mixer, buffer tank or any other pressurized source. This continuous gas analyzer measures both O2 and CO2 and is a flexible way to control your gas and prevent incorrect gas mixes in Modified Atmosphere Packaging.
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Dansensor® MAP Check 3 Vacuum
Speed up production and control your MAP process through automatic control with Dansensor MAP Check 3 Vacuum for on-line Quality Assurance that measures gas composition on a continuous basis and ensures that every package is flushed according to spec.
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Dansensor® ISM-3
The Dansensor ISM-3 is a highly accurate industrial oxygen monitor which will alert operators and adjust oxygen levels if they do not comply with the preset gas limits. The O2 monitor Dansensor ISM-3 is digitally controlled and offers a self-diagnostics system and great reliability and accuracy.
Benefits
- Enables major gas savings with optional GasSave function or when paired with Dansensor MAP Mix Provectus gas mixer
- Logs and displays actual gas consumption for easy traceability with GasSave function
- Reduces labor and waste costs compared to manual testing
- Avoids recalls/repacking by stopping packaging machines if measurements exceed preset limits
- Reduces work area CO2-levels to protect employees
Features
- 5" color touch screen
- Improved data logging capabilities with USB and Etherrnet
- Ability to control Dansensor MAP Mix Provectus gas mixer
- Delivered with PC software
- Option: 3-channel multiplexer
- Extended remote monitoring and control options with Modbus TCP
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Available sensors
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O2-Sensor
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CO2-Sensor
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Key features
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Our fastest and most accurate oxygen sensor
0 - 100% range
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Temperature controlled dual beam infrared carbon dioxide sensor, 0 - 100% range
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Accuracy
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± 0.01% absolute range below 1% O2
± 1% relative in range above1% O2
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± 0.5% absolute
± 1.5% relative of reading
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Heating time
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10 Min.
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8 Min.
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General standard features
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Models
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Available with LCD display or as “Black Box” without display
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Connections
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2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, current or voltage output, 24 VDC logic for start/stop of machine and alarms
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Power supply
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103 -132 / 207-264 VAC (auto ranging), 47- 63 Hz
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Dimensions
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192 x 230 x 375 mm (H x W x D)
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Weight
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8.5 - 11.5 kg (depending on model)
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Compliances
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GasSave (optional)
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Gas media
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Any mix of dry O2, CO2, N2 or Ar (0°C to +50°C gas temperature)
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Gas inlet pressure
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2 to 10 bar
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Pressure drop
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Example: 1 bar at 10 bar input pressure
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Gas flow
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6 to 500 l/min
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Flow measuring
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Total and daily consumption
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Multiplexer (optional)
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Number of inputs
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3 (Channel priority: Selectable, 1-2-3- or 1-2-1-3-)
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Accessories (optional)
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Protection kit
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IP45 protection (NEMA 3S)
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Bracket, assembly
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Can be combined with MAP Mix Provectus and MAP Check 3 Pressure: 2 brackets, 8 screws
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Accessories
- PC software for MAP Check 3
- Cables for PC connection
- Assembly kit for MAP Check 3 / MAP Mix Provectus
- IP 45 tightening kit
Consumable
- Filters
- Sampling kits
- Hoses
Service & Support Options
- Basic Preventative Maintenance Plan
- Plus Preventative Maintenance Plan
Applications:
- On-line monitoring of gas content on a vertical or horizontal packaging machine
- Above combined with real-time control of package flushing via an advanced GasSave function
For a variety of food and beverage packages using MAP.
Some examples of our customer applications include:
-Snack Foods - Bakery - Pizza - Meats & Cheese - Fish - Pet Foods - Coffee - Pharmaceutical Packaging - Medical Device