The revolutionary Dansensor® MAP Mix Provectus® uses an innovative electronic mixing principle to improve the reliability, accuracy, and operation of a gas mixer. It sets the standard for user-friendliness, compared to similar products on the market. Simple to use, highly reliable, and rich in data, this mixer presents and stores vital information such as current gas flow, total gas consumption, and actual gas mix in real time.
Compatible with all types of gas sources and mixes, even variable or fluctuating inlet and outlet pressures do not cause an issue. Your only decision is whether you need to mix two or three gases (O2, N 2, CO 2, Ar or air) – everything else is easily configured on the intuitive touch screen when you power up the unit for the first time. Save up to ten different customized configurations on the device to easily switch between products or package sizes without operator error.
Each inlet gas line is fitted with a pressure sensor and an early warning alarm can be programmed to warn the operator when supply gases are running low. By integrating it with the Dansensor MAP Check 3 gas analyzer, it can communicate directly with the packaging line, automatically adjusting flow rates and minimizing gas usage on flow packaging machines.
Despite its compact size, the Dansensor MAP Mix Provectus delivers an outstanding flow of up to 1500 liters per minute. If you require a higher flow rate, you can bridge up to three mixers and triple the capacity.
The Dansensor MAP Mix Provectus is our high-range gas mixer in our gas mixer portfolio.
- Dansensor® MAP Mix Focus
The Dansensor MAP Mix Focus is our electronic mid-capacity 2 or 3 gas mixer for medium-speed MAP packaging lines. Customize three pre-set gas mixes on the intuitive touch screen to effortlessly switch between products, minimizing the risk of human error.
- Dansensor® MAP Mix 9001+
The Dansensor MAP Mix 9001+ is a 2-gas mechanical mixer for low to medium capacity production. It is available with manual flow adjustment for flow packaging machines or as a buffer tank feed for tray sealing and thermoforming machines.
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Dansensor® Buffer Tank
Improve your gas mixer’s performance with a Buffer Tank. The Buffer Tank is used for premixing large volumes of gases for fast flushing of thermoforming and tray packaging molds. It has a storage capacity of 15 liters.
Benefits
- Reliable outlet gas flow supply for high-capacity packaging operations
- Stable and accurate mixing, regardless of inlet pressures
- Simple and intuitive setup and operation
- Reliable traceability with data logging of vital parameters
- Integrates with Dansensor MAP Check 3 gas analyzer for optimal quality control and gas savings
- For use with all types of MAP packaging machines for food applications and more
Features
- Models for 2 or 3 gas mixing
- 10 customizable mixture presets
- Real time display of actual gas mix, inlet and outlet pressures and flow rate
- Data logging of gas consumption, gas mix, date, and time
- Very low internal pressure loss from gas inlet to outlet
- Wide inlet pressure range (2-10 bar)
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General standard features
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Mixer configurations
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2-gas or 3-gas models available with 5” touch screen display or as “Black-Box” without display
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Connections
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2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, 24 VDC I/O logic for start/stop and alarm
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Power supply
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103-132 / 207-264 VAC (autoranging), 47-63 Hz
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Dimensions & Weight
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192 x 230 x 375 mm (HxWxD); 12 kg (2-gas) / 14 kg (3-gas)
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Compliances
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Mixer parameters
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Gas media
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Any mix of dry gases O2, CO2, N2, AR and clean air (0°C to +50°C gas temperature)
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Gas inlet pressure
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2 to 10 bar
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Pressure drop
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Example: 1 bar at 10 bar input pressure
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Gas flow per gas string
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6-500 L/min
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Output gas flow
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Maximum 1000 L/min (2-gas) and 1500 L/min (3-gas) depending on mixture setting
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Mixer settings
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Range 0% (off), 0.5% - 100%
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Mixer accuracy
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± 2% absolute in flow ranges above 50 L/min total output flow
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Operating modes
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Buffer or flow configuration, selectable in software and by installation
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Flow measuring
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Total and daily consumption
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Accessories (optional)
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Protection kit
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IP45 protection (NEMA 3S) frames and covers for front and back
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Bracket, assembley
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Can be combined with MAP Check 3 Vacuum and MAP Check 3: 2 brackets, 8 screws
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Buffer tank
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15 liter, stainless steel, approved up to 12 bar
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Mix
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Typical mix (2-gas mixer)
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N260% + CO240%, flow range: 15-830 L/min
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Typical mix (3-gas mixer)
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N270% + CO220% + O210%, flow range: 60-710 L/min
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Typical mix (2 gases on 3-gas mixer)
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N270% + CO230%, flow range: 20-1420 L/min
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Consumable
Accessories
- IP 45 kit
- Cables for PC connections
- Assembly bracket MAP Check 3 / MAP Mix Provectus
- Buffer tank 15L
Service & Support Options
- Basic Preventative Maintenance Plan
- Plus Preventative Maintenance Plan
Gas mixing for high-capacity MAP packaging lines with precise, user-friendly flow control and adjustments.
Gas flow capacity is typically 15-830 liters per minute for the 2-gas mixer or 60-1470 liters per minute for the 3-gas version. The maximum capacity per source gas is 500 L/min.
For food, beverage, pharmaceutical, and medical devices packaged in modified atmosphere packaging (MAP).
For welding and other industrial applications, an Argon variant of this mixer is available with 2-gas or 3-gas mixing capabilities.